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China Suppliers Factory AC and DC Power Supply for Aluminum Profile Coloring Solutions

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    Product Feature

    It uses IGBT as the main power switching element, with imported drive and high-performance rectifier tube and non-inductive capacitor. It is a new power supply with high efficiency, energy saving, reliable performance, compact structure and simple operation. It is widely used in electrochemical fields such as surface treatment and electrolysis.

    Using inverter technology, its power factor is very high, and it can reach above 0.93 without reactive power compensation. The harmonic content is also small. Rectification effectively reduces the on-state pressure drop, improves the efficiency of the machine and saves energy. The characteristics of high efficiency and high power factor make it save electricity by 20% compared with ordinary SCR rectifier.

    The technical process is from Korea KooSoo Heavy Electric Co., Ltd, and it is controlled by servo motor with high accuracy.

    High coloring uniformity, automatic and flexible color supplement and color difference reduction, high evaluation rate and long-term stability.

    The new coloring power supply independently developed by our company is suitable for coloring process of different colors, and different waveform process programs can be selected. In the past, the output waveform was single and not adjustable, and it took a long time to color dark materials. In order to improve this defect, an asymmetric waveform (different from similar waveforms) output function was added. And can be applied to single and double salt coloring processes.

    The switching power supply is designed for electromagnetic compatibility, which does not affect the normal operation of other equipment on site.

    The imported driving circuit greatly improves the reliability of operation.

    All raw materials and devices have been strictly screened and aged, and the design limit is constantly challenged by destructive examination in the production process. The "three-prevention" treatment and isolation measures against salt fog acidification are adopted, and the protection functions such as overcurrent, overheating and overvoltage are provided to ensure the high reliability of the power supply in harsh environment.

    Electrical Parameter

    Parameter Specification / Value
    Output voltage 24~30V
    Output current 100~3000A
    Working frequency 50Hz
    Ambient temperature -10℃~+40℃
    Ambient humidity ≤ 90%
    Efficiency 88%~93%
    Power factor ≥0.93
    Overload capacity 110%
    Ripple ≤3%
    Current precision ±1%
    Voltage precision ±1%
    Asymmetric sine wave 1:1 / 1:2 / 1:3
    Cooling mode Air cooling/Water cooling
    Control mode Servo /RS485

    Frequently Asked Questions (FAQ)

    What are the main applications of this power supply?
    This power supply is widely used in electrochemical fields, specifically for surface treatment and electrolysis processes. It is designed to support both single and double salt coloring processes.
    How does the system achieve high energy savings?
    By utilizing advanced inverter technology with IGBT as the main switching element, the unit maintains a high power factor of ≥0.93 without reactive power compensation. This reduces on-state pressure drop and saves up to 20% more electricity compared to standard SCR rectifiers.
    What is the advantage of the asymmetric waveform output function?
    The asymmetric waveform output function addresses the limitations of single, non-adjustable waveforms. It significantly reduces the coloring time required for dark materials, providing automatic and flexible color supplement while reducing color differences.
    How is the equipment protected in harsh environments?
    The power supply features specialized "three-prevention" treatment and isolation measures to protect against salt fog and acidification. It also includes comprehensive protection functions for overcurrent, overheating, and overvoltage.
    What are the cooling and control options available?
    The unit supports both air cooling and water cooling modes. For control integration, it offers Servo and RS485 communication control modes.

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